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Raleigh Housing Authority Duct Sealing Evaluation

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In multifamily and attached buildings, manual duct sealing methods are often impractical or very costly and disruptive because of the difficulty in accessing leakage sites. In this project, two retrofit duct sealing techniques manually applied sealants and injecting a spray sealant (Aeroseal) in combination with some manual sealing were implemented in several low-rise multi-unit buildings in North Carolina. An analysis of the cost and performance of the two methods is presented. Each method was used in 20 housing units: approximately half of each group of units are single story and the remainder are two story. Results show that duct leakage to the outside was reduced by an average of 59% through the use of manual methods, and by 90% in the units where a combination of injected spray sealant and manual sealing was used. Some of this difference is likely due to the fact that injected spray sealing reached portions of the duct system that were inaccessible to manual methods. It was found that 73% of the leakage reduction in homes that were treated with injected spray sealant was attributable to the manual sealing done at boots, returns, and the air handler.

The cost of manually applying sealant ranged from $275 to $511 per unit and for the Aeroseal treated ducts the cost was $700 per unit. Utility bills were collected and compared for 1 year before and after the retrofits for each unit. Energy savings based on utility bills were within 25%-50% of those predicted by the models for most unit types. Utility bill analysis shows 14% and 16% energy savings using the Aeroseal and hand sealing procedures, respectively, in heating season whereas in cooling season, energy savings using Aeroseal and hand sealing were both 16%. Average simple payback based on utility bills was 2.2 years for manual units and 4.7 years for the Aeroseal units. Only 18 of 40 units had usable utility bills.

Berkshire Village Court - House Count - 4: Single Story, Hand sealed ducts; Single Story, Aeroseal Ducting; 2-Story, Hand Sealed ducts; 2-Story, Aeroseal ducts
Terrace Park Court - House Count - 2: Single Story, Hand sealed ducts; Double Story, Hand sealed ducting
Winter Park Court - House Count - 2: Single Story, Hand sealed ducts, Aeroseal sealed ducting; Double Story, Aeroseal ducting

Citation Formats

TY - DATA AB - In multifamily and attached buildings, manual duct sealing methods are often impractical or very costly and disruptive because of the difficulty in accessing leakage sites. In this project, two retrofit duct sealing techniques manually applied sealants and injecting a spray sealant (Aeroseal) in combination with some manual sealing were implemented in several low-rise multi-unit buildings in North Carolina. An analysis of the cost and performance of the two methods is presented. Each method was used in 20 housing units: approximately half of each group of units are single story and the remainder are two story. Results show that duct leakage to the outside was reduced by an average of 59% through the use of manual methods, and by 90% in the units where a combination of injected spray sealant and manual sealing was used. Some of this difference is likely due to the fact that injected spray sealing reached portions of the duct system that were inaccessible to manual methods. It was found that 73% of the leakage reduction in homes that were treated with injected spray sealant was attributable to the manual sealing done at boots, returns, and the air handler. The cost of manually applying sealant ranged from $275 to $511 per unit and for the Aeroseal treated ducts the cost was $700 per unit. Utility bills were collected and compared for 1 year before and after the retrofits for each unit. Energy savings based on utility bills were within 25%-50% of those predicted by the models for most unit types. Utility bill analysis shows 14% and 16% energy savings using the Aeroseal and hand sealing procedures, respectively, in heating season whereas in cooling season, energy savings using Aeroseal and hand sealing were both 16%. Average simple payback based on utility bills was 2.2 years for manual units and 4.7 years for the Aeroseal units. Only 18 of 40 units had usable utility bills. Berkshire Village Court - House Count - 4: Single Story, Hand sealed ducts; Single Story, Aeroseal Ducting; 2-Story, Hand Sealed ducts; 2-Story, Aeroseal ducts Terrace Park Court - House Count - 2: Single Story, Hand sealed ducts; Double Story, Hand sealed ducting Winter Park Court - House Count - 2: Single Story, Hand sealed ducts, Aeroseal sealed ducting; Double Story, Aeroseal ducting AU - Dentz, Jordan A2 - Conlin, Francis A3 - Podorson, David A4 - Varshney, Kapil A5 - Holloway, Parker DB - Open Energy Data Initiative (OEDI) DP - Open EI | National Renewable Energy Laboratory DO - 10.25984/2204238 KW - building america KW - Aeroseal KW - Duct pressurization KW - air distribution systems KW - duct sealing KW - injected spray sealant KW - residential KW - mixed humid KW - new construction KW - existing home KW - hvac KW - indoor environmental quality KW - multifamily KW - single family attached KW - BuildingAmerica KW - air leakage LA - English DA - 2016/04/27 PY - 2016 PB - The Levy Partnership, Inc - Systems Building Research Alliance T1 - Raleigh Housing Authority Duct Sealing Evaluation UR - https://doi.org/10.25984/2204238 ER -
Export Citation to RIS
Dentz, Jordan, et al. Raleigh Housing Authority Duct Sealing Evaluation. The Levy Partnership, Inc - Systems Building Research Alliance, 27 April, 2016, Open Energy Data Initiative (OEDI). https://doi.org/10.25984/2204238.
Dentz, J., Conlin, F., Podorson, D., Varshney, K., & Holloway, P. (2016). Raleigh Housing Authority Duct Sealing Evaluation. [Data set]. Open Energy Data Initiative (OEDI). The Levy Partnership, Inc - Systems Building Research Alliance. https://doi.org/10.25984/2204238
Dentz, Jordan, Francis Conlin, David Podorson, Kapil Varshney, and Parker Holloway. Raleigh Housing Authority Duct Sealing Evaluation. The Levy Partnership, Inc - Systems Building Research Alliance, April, 27, 2016. Distributed by Open Energy Data Initiative (OEDI). https://doi.org/10.25984/2204238
@misc{OEDI_Dataset_5262, title = {Raleigh Housing Authority Duct Sealing Evaluation}, author = {Dentz, Jordan and Conlin, Francis and Podorson, David and Varshney, Kapil and Holloway, Parker}, abstractNote = {In multifamily and attached buildings, manual duct sealing methods are often impractical or very costly and disruptive because of the difficulty in accessing leakage sites. In this project, two retrofit duct sealing techniques manually applied sealants and injecting a spray sealant (Aeroseal) in combination with some manual sealing were implemented in several low-rise multi-unit buildings in North Carolina. An analysis of the cost and performance of the two methods is presented. Each method was used in 20 housing units: approximately half of each group of units are single story and the remainder are two story. Results show that duct leakage to the outside was reduced by an average of 59% through the use of manual methods, and by 90% in the units where a combination of injected spray sealant and manual sealing was used. Some of this difference is likely due to the fact that injected spray sealing reached portions of the duct system that were inaccessible to manual methods. It was found that 73% of the leakage reduction in homes that were treated with injected spray sealant was attributable to the manual sealing done at boots, returns, and the air handler.

The cost of manually applying sealant ranged from $275 to $511 per unit and for the Aeroseal treated ducts the cost was $700 per unit. Utility bills were collected and compared for 1 year before and after the retrofits for each unit. Energy savings based on utility bills were within 25%-50% of those predicted by the models for most unit types. Utility bill analysis shows 14% and 16% energy savings using the Aeroseal and hand sealing procedures, respectively, in heating season whereas in cooling season, energy savings using Aeroseal and hand sealing were both 16%. Average simple payback based on utility bills was 2.2 years for manual units and 4.7 years for the Aeroseal units. Only 18 of 40 units had usable utility bills.

Berkshire Village Court - House Count - 4: Single Story, Hand sealed ducts; Single Story, Aeroseal Ducting; 2-Story, Hand Sealed ducts; 2-Story, Aeroseal ducts
Terrace Park Court - House Count - 2: Single Story, Hand sealed ducts; Double Story, Hand sealed ducting
Winter Park Court - House Count - 2: Single Story, Hand sealed ducts, Aeroseal sealed ducting; Double Story, Aeroseal ducting}, url = {https://data.openei.org/submissions/5262}, year = {2016}, howpublished = {Open Energy Data Initiative (OEDI), The Levy Partnership, Inc - Systems Building Research Alliance, https://doi.org/10.25984/2204238}, note = {Accessed: 2025-04-25}, doi = {10.25984/2204238} }
https://dx.doi.org/10.25984/2204238

Details

Data from Apr 27, 2016

Last updated Nov 1, 2023

Submitted Apr 27, 2016

Organization

The Levy Partnership, Inc - Systems Building Research Alliance

Contact

Jordan Dentz

Authors

Jordan Dentz

The Levy Partnership Inc - Systems Building Research Alliance

Francis Conlin

The Levy Partnership Inc - Systems Building Research Alliance

David Podorson

The Levy Partnership Inc - Systems Building Research Alliance

Kapil Varshney

The Levy Partnership Inc - Systems Building Research Alliance

Parker Holloway

The Levy Partnership Inc - Systems Building Research Alliance

Research Areas

DOE Project Details

Project Name Building America

Project Number FY14 AOP 1.9.1.19

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