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Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers

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Data for "Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers.? This work investigates the use of roll-to-roll coating methods for the production of iridium oxide catalyst layers for proton exchange membrane water electrolyzers. Catalyst layers were produced using two coating methods: slot die and gravure. The film microstructure and uniformity were investigated by electron microscopy. Membrane electrode assembly testing investigated the impacts of coating method and catalyst layer uniformity on electrolyzer performance and durability. 

Citation Formats

TY - DATA AB - Data for "Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers.” This work investigates the use of roll-to-roll coating methods for the production of iridium oxide catalyst layers for proton exchange membrane water electrolyzers. Catalyst layers were produced using two coating methods: slot die and gravure. The film microstructure and uniformity were investigated by electron microscopy. Membrane electrode assembly testing investigated the impacts of coating method and catalyst layer uniformity on electrolyzer performance and durability.  AU - Mauger, Scott A2 - Ulsh, Michael A3 - Padgett, Elliot A4 - Rice, Robin A5 - Lee, Sanghun A6 - Pylypenko, Svitlana A7 - Zaccarine, Sarah A8 - Jankovic, Jasna A9 - Ahmadi, Maryam A10 - Batool, Mariah A11 - Cullen, David A12 - Reeves, Kimberly DB - Open Energy Data Initiative (OEDI) DP - Open EI | National Laboratory of the Rockies DO - KW - electrolysis KW - roll-to-roll LA - English DA - 2025/11/20 PY - 2025 PB - National Renewable Energy Laboratory T1 - Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers UR - https://data.openei.org/submissions/8567 ER -
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Mauger, Scott, et al. Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers. National Renewable Energy Laboratory, 20 November, 2025, NREL. https://data.nlr.gov/submissions/303.
Mauger, S., Ulsh, M., Padgett, E., Rice, R., Lee, S., Pylypenko, S., Zaccarine, S., Jankovic, J., Ahmadi, M., Batool, M., Cullen, D., & Reeves, K. (2025). Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers. [Data set]. NREL. National Renewable Energy Laboratory. https://data.nlr.gov/submissions/303
Mauger, Scott, Michael Ulsh, Elliot Padgett, Robin Rice, Sanghun Lee, Svitlana Pylypenko, Sarah Zaccarine, Jasna Jankovic, Maryam Ahmadi, Mariah Batool, David Cullen, and Kimberly Reeves. Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers. National Renewable Energy Laboratory, November, 20, 2025. Distributed by NREL. https://data.nlr.gov/submissions/303
@misc{OEDI_Dataset_8567, title = {Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers}, author = {Mauger, Scott and Ulsh, Michael and Padgett, Elliot and Rice, Robin and Lee, Sanghun and Pylypenko, Svitlana and Zaccarine, Sarah and Jankovic, Jasna and Ahmadi, Maryam and Batool, Mariah and Cullen, David and Reeves, Kimberly}, abstractNote = {Data for "Uniformity, Performance, and Durability of Roll-to-Roll-Coated Iridium Oxide Electrolyzer Catalyst Layers.? This work investigates the use of roll-to-roll coating methods for the production of iridium oxide catalyst layers for proton exchange membrane water electrolyzers. Catalyst layers were produced using two coating methods: slot die and gravure. The film microstructure and uniformity were investigated by electron microscopy. Membrane electrode assembly testing investigated the impacts of coating method and catalyst layer uniformity on electrolyzer performance and durability.\ }, url = {https://data.nlr.gov/submissions/303}, year = {2025}, howpublished = {NREL, National Renewable Energy Laboratory, https://data.nlr.gov/submissions/303}, note = {Accessed: 2026-08-20} }

Details

Data from Nov 20, 2025

Last updated Mar 12, 2026

Submitted Nov 20, 2025

Organization

National Renewable Energy Laboratory

Contact

Scott Mauger

Authors

Scott Mauger

National Renewable Energy Laboratory

Michael Ulsh

National Renewable Energy Laboratory

Elliot Padgett

National Renewable Energy Laboratory

Robin Rice

National Renewable Energy Laboratory

Sanghun Lee

National Renewable Energy Laboratory

Svitlana Pylypenko

Colorado School of Mines

Sarah Zaccarine

Colorado School of Mines

Jasna Jankovic

University of Connecticut

Maryam Ahmadi

University of Connecticut

Mariah Batool

University of Connecticut

David Cullen

Oak Ridge National Laboratory

Kimberly Reeves

Oak Ridge National Laboratory

DOE Project Details

Project Number AOP 10.2.0.502

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