Evaluating an Exterior Insulation and Finish System for Deep Energy Retrofits

This report provides a case study of a deep energy retrofit using a site-applied exterior insulation and finish system (EIFS). Prefabricated EIFS panels are also discussed as a potential wall insulation retrofit solution. EIFSs are common in new and retrofit commercial construction. Such products typically consist of five layers installed over the top of a water resistive barrier as follows: (1) Adhesive (2) Foam insulation (3) Base coat (4) Reinforcing mesh embedded in the base coat (5) Top or finish coat.

They can be applied to new or existing buildings that employ wood or masonry construction, and can utilize an insulation thickness of up to 16 in. However, such systems are rarely used in lowrise residential retrofits. Reasons for this might include a lack of demand for or knowledge of the systems in residential retrofit industry, high cost, and/or lack of suitable distribution channels serving the residential market.

While the final appearance of an EIFS installation resembles stucco, it is a distinctly different system. Stucco is a generic cementitious-based material, whereas EIFSs are proprietary synthetic formulations distributed by manufacturers to a network of authorized applicators. An EIFS is composed of polymeric (organic) bonded aggregate and cement reinforced with a glass mesh. Stucco is made of inorganic cement, sand, and lime.

In this project, a home was retrofitted using a site-applied 4-in.-thick EIFS. Site-specific details were developed as required for the residential retrofit application. Site work and the costs of the EIFS were documented.

The case study home was modeled using version 2 of the National Renewable Energy Laboratory-developed Building Energy Optimization (BEopt) energy and cost analysis software. While a package utilizing the 4-in. EIFS is the optimal retrofit of the options analyzed in terms of annualized energy-related costs, it is higher cost than replacing the siding with midrange vinyl alone. However, compared to high-end vinyl, the EIFS package has a lower annualized energy cost. This held true for both the Islip, New York (climate zone 4) and Boston (climate zone 5) case studies.

The report discusses the risks, selection criteria, interactions with other building systems, cost, performance, and other aspects of using an EIFS in a deep energy retrofit. EIFSs do not require special site safety precautions beyond general construction site precautions. Moisture design is important. Trapping moisture between two vapor/air barriers is a risk of all wall systems, including EIFS cladding applications if an interior vapor barrier exists and if there is not adequate ventilation through the drainage plane behind the insulation layer. Face-sealed approaches that rely on exposed sealants do not provide acceptable rain control or durability and are very risky. Generally, fire codes permit EIFSs for most building types and conditions.